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  • erni
  • windkit
  • Wiki
  • 3.tools and materials
  • 2.Tools

Last edited by Iman Mar 10, 2023
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2.Tools

Tool categories:

To build a windkit some tooling needs to be manufactured in advance. For ease of identification of those tools the following tool categories are introduced:

Tool category Description
MAN Self-designed tool to manufacture
BUY Proprietary tool to buy

Tools needed

The following table lists all tools needed to build and assemble a windkit.

Pos. Icon Name Categorie Description Used to manufacture  component
1 Vacuum infusion stator mould MAN See "Vacuum Injection Stator Mold Plans" by James Biggar. Not 100% necessary. You can also use Pos. 2. Alternator - Stator
2 Casting stator mould MAN See"2F Wind Turbine Construction Manual" by Hugh Piggott. Either use this or Pos. 1. Alternator - Stator
3 Coil winder MAN See"2F Wind Turbine Construction Manual" by Hugh Piggott Alternator -Stator
4 Welding  equipment BUY MAG welding or stick welding to weld 6 mm steel. Nacelle
5 Welding magnets BUY Temporary fix components in position Nacelle
6 Self locking pliers / Vice grips BUY Hold hot metal parts during welding procedure. Nacelle
7 Drill press BUY Not 100% necessary but recommendet. Holes can also be drilled with Pos. 8. Rotor, Nacelle
8 Cordless drill BUY Drill wood and metal. Rotor
Angle grinder BUY Cut and grind metal. Nacelle, Wind vane
Hack saw BUY Cut metal by hand. Nacell, Wind vane
Files BUY Nacelle
Hammer BUY Nacelle
Center punch BUY Mark drill positions Nacelle
Jigsaw BUY Wind vane
Japanese saw BUY Rotor
Spokeshave BUY Straight blade Rotor
Draw knive BUY Straight blade Rotor
Chisel BUY Rotor
Mallet BUY Rotor
Sharpening stone BUY To sharpen blades of chisels, draw knive and spokeshave Rotor
Sand paper BUY 80, 150, 240, 320 graining Rotor
Soldering iron BUY Alternator - Stator
Multimeter BUY Measure voltage. Alternator - Stator
Wire cutter BUY Alternator - Stator
Wire stripper BUY Alternator - Stator
Cutter knife BUY
Weighing scale BUY Weigh epoxy resin and talcum poder. Alternator - Stator
Spirit level BUY Angle stator cast mould. Alternator - Stator
Bucket/Pot BUY 2l Volume. For resin mixing. Alternator - Stator
Sticks/Spoon BUY Mixing resin. Alternator - Stator
Pliers BUY
Wrench BUY Size: 10 mm, 16 mm, 18 mm Nacelle, Alternator, Wind vane
Hex/allen key BUY Size: 5 mm, 10 mm Nacelle, Alternator, Wind vane
Paintbrush BUY
Wing dividers / French spring divider BUY General measuring equimpent
Calliper BUY General measuring equimpent
Square BUY General measuring equimpent
Tape measure BUY General measuring equimpent
Folding rule BUY General measuring equimpent
Flexible steel precision rule BUY General measuring equimpent
Protective glasses BUY Safety gear
Ear protector BUY Safety gear
Thick leather gloves BUY Safety gear: Protection against heat, sparks and UV-radiation whilst welding. Nacelle
Rubber gloves BUY Safety gear: Working with metal and for assembly process.
Nitrile gloves BUY Safety gear: Handling epoxy resin. Latex gloves decompose when touching artificial resins. Alternator - Stator
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  • 1.Introduction
  • 2.System overview
  • 3.Tools and materials
    • 1.Bill of materials
    • 2.Tools
    • 3.CAD model
  • 4.Get the components
  • 5.Let's build
    • Alternator
      • Alternator Rotor
      • Alternator Stator
    • Nacelle
    • Rotor Blade
    • Wind Vane
  • 6.Let's assemble
  • Contributing
  • Home