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  • erni
  • windkit
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  • 3.tools and materials
  • 1.Bill of materials

1.Bill of materials · Changes

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Add 4.03 talcum powder to BOM. authored Feb 03, 2023 by immanuel ernix's avatar immanuel ernix
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3.Tools-and-materials/1.Bill-of-materials.md
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The bill of materials (BOM) follows the BOM proposal of [DIN SPEC 3105](https://gitlab.com/OSEGermany/oh-tsdc/-/blob/master/OH-TsDC.md) using **TsDC-ID** (technology specific documentation criteria identifier) and unique position numbers to identify each component. The bill of materials (BOM) follows the BOM proposal of [DIN SPEC 3105](https://gitlab.com/OSEGermany/oh-tsdc/-/blob/master/OH-TsDC.md) using **TsDC-ID** (technology specific documentation criteria identifier) and unique position numbers to identify each component.
| TsDC-ID Abbreviation | Description |
| TsDC-ID Abbreviation | Explanation |
| -------------------- | --------------------------------------- | | -------------------- | --------------------------------------- |
| COM | Component | | COM | Component |
| ASM | Assembly | | ASM | Assembly |
...@@ -10,9 +9,8 @@ The bill of materials (BOM) follows the BOM proposal of [DIN SPEC 3105](https:// ...@@ -10,9 +9,8 @@ The bill of materials (BOM) follows the BOM proposal of [DIN SPEC 3105](https://
| MAN | Self-designed components to manufacture | | MAN | Self-designed components to manufacture |
| MEC | Mechanic | | MEC | Mechanic |
| Pos. | Name | Units | TsDC-ID | Reference |
| Pos. | Name | Units | TsDC-ID| Reference | | ---- | ------------------------------ | ----- | ------- | ---------------------------------------------------------------------------------------------------------------------------------------- |
| ---- | ------------------------------ | ----- | ----------- | ---------------------------------------------------------------------------------------------------------------------------------------- |
| 1 | rotor | 1 | ASM-MEC | | | 1 | rotor | 1 | ASM-MEC | |
| 1.01 | rotor front mounting plate | 3 | COM-MAN | Laser part, aluminium/stainless steel, 2 mm thick, RotorFrontMountingPlate.dxf | | 1.01 | rotor front mounting plate | 3 | COM-MAN | Laser part, aluminium/stainless steel, 2 mm thick, RotorFrontMountingPlate.dxf |
| 1.02 | rotor blade | 3 | COM-MAN | larch tree, air-dried, blade measurements: 1050 x 80 x 27 mm | | 1.02 | rotor blade | 3 | COM-MAN | larch tree, air-dried, blade measurements: 1050 x 80 x 27 mm |
...@@ -42,12 +40,13 @@ The bill of materials (BOM) follows the BOM proposal of [DIN SPEC 3105](https:// ...@@ -42,12 +40,13 @@ The bill of materials (BOM) follows the BOM proposal of [DIN SPEC 3105](https://
| 4 | alternator stator | | | | | 4 | alternator stator | | | |
| 4.01 | mounting inlay | 1 | COM-MAN | Laser part, steel S235 or S355, 6 mm thick, no surface treatment, MountingInlayUkf205Mt60.dxf | | 4.01 | mounting inlay | 1 | COM-MAN | Laser part, steel S235 or S355, 6 mm thick, no surface treatment, MountingInlayUkf205Mt60.dxf |
| 4.02 | stator cast | 1 | COM-BUY | Epoxy resin and hardener, approx. 1.4 l | | 4.02 | stator cast | 1 | COM-BUY | Epoxy resin and hardener, approx. 1.4 l |
| 4.03 | copper wire coils | 9 | COM-BUY | Approx. 3.6 kg of copper wire, 1.6 mm Diameter, Grade 2, 200°C heat resistant, approx. 400 g per coil, approx. 3.6 kg per windkit needed | | 4.03 | talcum powder | 1 | COM-BUY | Approx. 700 g. |
| 4.04 | mounting inlay fastener bolt | 4 | COM-STD | DIN 912 M12 x 60 mm, property class 8.8, metric bolt, cylinder head with hexagon socket | | 4.04 | copper wire coils | 9 | COM-BUY | Approx. 3.6 kg of copper wire, 1.6 mm Diameter, Grade 2, 200°C heat resistant, approx. 400 g per coil, approx. 3.6 kg per windkit needed |
| 4.05 | Mounting inlay fastener nut | 4 | COM-STD | DIN 985 M12, hexagon lock nut, with polyamide clamping piece | | 4.05 | mounting inlay fastener bolt | 4 | COM-STD | DIN 912 M12 x 60 mm, property class 8.8, metric bolt, cylinder head with hexagon socket |
| 4.06 | mounting inlay fastener washer | 8 | COM-STD | DIN 125 A, for M12, 13 x 24 x 2,5 mm, washer | | 4.06 | Mounting inlay fastener nut | 4 | COM-STD | DIN 985 M12, hexagon lock nut, with polyamide clamping piece |
| 4.07 | stator plug | 1 | COM-BUY | MT60 connector, male part | | 4.07 | mounting inlay fastener washer | 8 | COM-STD | DIN 125 A, for M12, 13 x 24 x 2,5 mm, washer |
| 4.08 | exterior paint | 1 | COM-BUY | 100 ml | | 4.08 | stator plug | 1 | COM-BUY | MT60 connector, male part |
| 4.09 | exterior paint | 1 | COM-BUY | 100 ml |
| 5 | nacelle | 1 | ASM-MEC | | | 5 | nacelle | 1 | ASM-MEC | |
| 5.01 | housing bearing | 2 | COM-BUY | UKF205, ball bearing unit with cast metal housing, locking on shaft via set screw | | 5.01 | housing bearing | 2 | COM-BUY | UKF205, ball bearing unit with cast metal housing, locking on shaft via set screw |
| 5.02 | bearing mounting plate | 1 | COM-MAN | Laser part, steel S235 or S355, 6 mm thick, no surface treatment, BearingMountingPlateUkf205.dxf | | 5.02 | bearing mounting plate | 1 | COM-MAN | Laser part, steel S235 or S355, 6 mm thick, no surface treatment, BearingMountingPlateUkf205.dxf |
......
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  • 1.Introduction
  • 2.System overview
  • 3.Tools and materials
    • 1.Bill of materials
    • 2.Tools
    • 3.CAD model
  • 4.Get the components
  • 5.Let's build
    • Alternator
      • Alternator Rotor
      • Alternator Stator
    • Nacelle
    • Rotor Blade
    • Wind Vane
  • 6.Let's assemble
  • Contributing
  • Home