... | ... | @@ -6,7 +6,7 @@ |
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The stator is located between the magnetic discs and consists of a coil circuit cast in resin. The nine coils are all identical in shape, number of turns and weight and are connected in a three-phase star circuit and finally soldered to a plug. For assembly, a mounting plate is also cast into the stator.
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For the following step's a Coil winder and a Vacuum infusion stator mould/Casting stator mould is required. As we do not provide the manuals for the construction and use of these tools, we refer to other manuals. You should familiarise yourself with these tools and procedures before building the stator.
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For the following steps a Coil winder and a Vacuum infusion stator mould / Casting stator mould is required. As we do not provide the manuals for the construction and use of these tools, we refer to other manuals. You should familiarise yourself with these tools and procedures before building the stator.
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# Materials
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... | ... | @@ -16,7 +16,7 @@ See pos. 4 in the [BOM](/3.Tools-and-materials/1.Bill-of-materials), not all mat |
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## 1. Setup your Coil Winder
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Winding the coils requires a Coil Winder. There are several building plans available on how to build a coil winder, have a look at the tools section. The coil winder needs to have the right dimensions, more specifically the cheek pieces and the spacer. To get the right dimensions have a look at our CAD model. We recommend a manual coil winder.
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Winding the coils requires a Coil Winder. There are several construction plans available on how to build a coil winder. Have a look at the tools section to find the one best suited for you. The coil winder needs to have the right dimensions. More specifically, the cheek pieces and the spacer need to meet requirements. To get the right dimensions have a look at our CAD model. We recommend a manual coil winder.
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## 2. Wind the coils
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... | ... | @@ -36,7 +36,7 @@ Take a cardboard or thin plywood and draw two circles starting from a center poi |
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## 5. Arrange the coils
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Place the coils on the template circles, note that all coils must be positioned so that the windings point in one direction.
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Place the coils on the template circles. Note that all coils must be positioned so that the windings point in one direction.
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![SubAssembly.AlternatorStator_8](/img/AlternatorStator/SubAssembly.AlternatorStator_10.png)
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## 6. Place the Mounting Inlay
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... | ... | @@ -49,7 +49,7 @@ Place the coils on the template circles, note that all coils must be positioned |
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## 8. Wire and solder the coils in wye (star) configuration
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To connect the coils in start connection, the ends of the coil wires need to be stripped to solder them together. Also have some spare wire ready to connect the short wires of the coils. Every string of our three-phase circuit consists of three coils in a row, so every third one in the circle is connected. All phases are conected to one ‘neutral’ point, the endings are solderd to the Electric Plug.
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To connect the coils in start connection, the ends of the coil wires need to be stripped to solder them together. Also have some spare wire ready to connect the short wires of the coils. Every string of our three-phase circuit consists of three coils in a row, so every third one in the circle is connected. All phases are conected to one ‘neutral’ point. The endings are solderd to the Electric Plug.
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![ (cc) https://spinningnumbers.org/](https://spinningnumbers.org/i/delta_wye1.svg)
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![SubAssembly.AlternatorStator_5](/img/AlternatorStator/SubAssembly.AlternatorStator_5.png)
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