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  • erni
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  • 5.let's build
  • Rotor Blade

Last edited by Iman Mar 11, 2023
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Rotor Blade

  • Overview
  • Materials
  • Build
    • 1. ??
    • 2. Carving the windward face
    • 3. Carving the downwind side and blade thickness
    • 4. Carving the airfoil shape
    • 5. Cut the edges of the root
    • 6.

Overview

RotorBladeSubstractive_Description

In this section we focus on carving the Rotor Blade by hand from a piece of wood. Use the CAD file to gain a better understanding of the diamensions as long as we didn't put numbers on the renderings.

This method is heavily inspired by Performance analysis and improvement of a small locally produced wind turbine for developing countries, section "Blade manufacturing manual for the new rotor design", p.111, by Nienke Hosman.

Following variables are used:

Variables mm
blade length R 900
wood length L 1000
blade width W 80
minimum wood thickness H 25
chord C 80
M 150
N 75
B 67
A 33
D 10
airfoil thickness T 10
a1 10
a2 3
a3 24
blade angle θ 7°

Materials

See pos. 1 in the BOM, not all materials listed there may be required at this point.

Build

1. ??

RotorBladeSubstractive RotorBladeSubstractive_10

2. Carving the windward face

RotorBladeSubstractive_1 RotorBladeSubstractive_11 RotorBladeSubstractive_2

3. Carving the downwind side and blade thickness

RotorBladeSubstractive_3 RotorBladeSubstractive_12 RotorBladeSubstractive_4 RotorBladeSubstractive_5

4. Carving the airfoil shape

RotorBladeSubstractive_6 RotorBladeSubstractive_13 RotorBladeSubstractive_14 RotorBladeSubstractive_15 RotorBladeSubstractive_16 RotorBladeSubstractive_7

5. Cut the edges of the root

RotorBladeSubstractive_8 RotorBladeSubstractive_17 RotorBladeSubstractive_18 RotorBladeSubstractive_9

6.

RotorBladeSubstractive_19 RotorBladeSubstractive_20

Clone repository
  • 1.Introduction
  • 2.System overview
  • 3.Tools and materials
    • 1.Bill of materials
    • 2.Tools
    • 3.CAD model
  • 4.Get the components
  • 5.Let's build
    • Alternator
      • Alternator Rotor
      • Alternator Stator
    • Nacelle
    • Rotor Blade
    • Wind Vane
  • 6.Let's assemble
  • Contributing
  • Home